XG135
generator
Continuous 135 kW
Frequency60Hz
Frame Size445 SR4B
Pitch0.75
No. of poles4
ExcitationPM excited
ConstructionSingle bearing, close coupled
InsulationUL 1446 Class H
Coastal ProtectionYes
EnclosureDrip proof IP23
Temperature rise90 deg C
AlignmentPilot shaft
Overspeed capability – % of rated125% of rated
Voltage regulator3 phase sensing with Volts-per-Hertz
Voltage regulation.Less than ± 0.5% voltage gain - Adjustable to compensate for engine speed droop and line loss
Wave form deviationLess than 5%
Telephone Influence Factor (TIF).Less than 50
Harmonic Distortion (THD)Less than 5%


engine
EngineCAT G3306 TA Gas Engine
Number of CylindersIn-Line 6
Type4-Stroke-Cycle, Spark Ignited
Bore – mm (in)121 (4.75)
Stroke – mm (in)152 (6.0)
Displacement – L (cu in)10.5 (641)
Compression ratio8:1
Engine Speed (rpm)1800
AspirationTurbocharged Aftercooled
GovernorElectronic ADEM A4
Aftercooler Inlet (deg C)54
Jacket Water Inlet (deg C)99
Cooling SystemSeparate Circuit
FuelNatural Gas
Minimum Inlet Fuel Pressure (PSI)12 - 25
Minimum Methane Number30
technical data
Power Rating135 kW
Performance SpecificationDM9398
Engine Speed1800
Lubricating System - Oil pan capacity44.5 L
Fuel System - Fuel consumption - 100% Load8083 Btu/hp-hr
Fuel System - Fuel consumption - 75% Load8455 Btu/hp-hr
Fuel System - Fuel consumption - 50% Load9311 Btu/hp-hr
Cooling System - Ambient Capability at 25 deg C (77 deg F)40 °C
Cooling System - Altitude Capability @ Max. Ambient Capability886 ft
Cooling System - Coolant Capacity75 L
Air Requirements - Combustion air flow8.55 m3/min
Exhaust System - Exhaust stack temperature576 °C
Exhaust System - Exhaust flow (at stack temperature)27.30 m3/min
Sound Performance - Noise Rating @ 7 meters per SAE J107475 dB (A)
Emissions Data - NOx (as NO2)0.50 g/hp-hr
Emissions Data - CO2.00 g/hp-hr
Emissions Data - THC1.05 g/hp-hr
Emissions Data - NMHC0.16 g/hp-hr
Emissions Data - CO2496 g/hp-hr
Emissions Data - Exhaust O2% 0.0
dimension
Width (without Trailer)1549 mm
Width (with Trailer)2286
Height (without Trailer)2616 mm
Height (with Trailer)3200
Length (without Trailer)4998 mm
dimension
Length (with Trailer)6960 mm
dimension
Weight (wo/Trailer) w/Lube, Oil and coolant4786 kg
Weight (w/ Trailer) w/ Lube, Oil and Coolant7747 kg
BENEFITS AND FEATURES
XG135 STANDARD EQUIPMENT
- engine
G3306B TA, I-6, 4-stroke-cycle, gas engine - air inlet
Single element, canister-type air cleaner with service indicator - generator
SR4B 445 frame, three-phase, 480V, random wound, 12-lead design, permanent magnet excited, 0.750 pitch – Class H Coastal insulation protection. Windings impregnated in a triple dip, thermo-setting moisture, oil and acid resisting polyester varnish. Heavy coat of anti-tracking varnish for additional protection.
Cat digital voltage regulator (IVR) with VAR/PF control, RFI suppression, exciter diode monitor
120VAC anti-condensation heater - charging system
UL/CSA listed 120V, 20 Amp battery charger, shock mounted and enclosed in dust proof housing
Charging alternator, 24V-45A
Solar powered battery maintainer - control panel
EMCP 4.4 genset mounted controller
NEMA 2, IP23 dust proof enclosure, UL508 listed
Idle/rated switch
Generator Protection features: 32, 32RV, 46, 50/51, 27/59, 81 O/U
Metering display: voltage, current, frequency, power factor, kW, WHM, and kVAR
Panel illumination lights and Emergency stop switch
Manual and automatic paralleling capability
Automatic start/stop with cool down timer
Dual voltage with link board - cooling system
Heavy-duty split core cooling system with low power draw and high ambient capability
Package mounted radiator with vertical air discharge provides 50° C ambient capability
Blower fan, fan drive, fan guard and belt guards
Externally accessible coolant drain line with internal brass ball control valve piped to base-frame
Coolant sight gauge, level switch and shutdown
50/50 coolant antifreeze (NGEC) - distribution system
NEMA 1 steel enclosure, separate hinged, lockable door with rust resistant pinned hinges
Main bus connections with hinged load cover with Plexiglas window closed for operation
EO main circuit breaker 3-pole, 480V-250A (600A multi-voltage) with 24V DC undervoltage trip wired to load door safety switch
Current transformers, hard mounted
Multiple duplex and twist-lock receptacles with individual circuit breakers – Ground Fault protected (GFI)
Two wire remote start/stop terminals and 120 VAC shore power connection for rapid starting
120/240V customer convenience panel - enclosure
Sound attenuating, 12 gauge sheet metal enclosure limits overall noise to 75 dB(A) @ 7m
Modular panel construction and one piece welded roof design with 2 degree pitch
Interior walls and ceilings insulated with flame retardant, precision cut foam materials meeting NFPA220
Black stainless steel pad-lockable latches, doorkeepers on all doors and zinc die-cast hinges/grab handles
Single point lifting
Painted Cat power module white with Cat Rental decals - exhaust system
Catalyst w/spark arresting muffler
Crankcase fumes disposal system - fuel system
Dedicated Fuel trains for natural gas and propane fuels including gas pressure regulator, Energize to Run (ETR) gas shutoff valve, air-fuel-ratio-control controlled by ADEM™, Coalescing Filter, Methane detection - lube system
Pump, integral oil cooler, lube oil, filter, filler and dipstick, and oil sampling valve
Oil makeup tank (5 gal/19 L)
Externally accessible oil drain connection - mounting system
Generator set soft mounted to the heavy duty, fabricated steel base frame
Skid-able steel base frame w/ tie down eyes, tow bars and fork pockets, single point lift
Provides integral 110% spill containment system for all engine fluids - starting system
Single electric starting motor, 24VDC
Dual 12V (1400 CCA) maintenance free batteries with disconnect switch, battery rack, and cables
UL listed, 120 volt single phase jacket water heater with thermostat and shut off valves, auto disconnect on start-up - general
Factory testing of standard generator set
Full manufacturer’s warranty
Meets ISO 8528 transient capability - emcp 44 local control panel
Generator mounted EMCP 4.4 provides power metering, protective relaying and engine and generator control and monitoring.
NEMA 12, IP44 Dust Proof Enclosure
UL508A Listed
Convenient service access for Cat Service tool (service tools not included)
Integration with the Cat IVR provides enhanced system monitoring
Ability to view and reset diagnostics of all controls networked on primary CAN datalink eliminates need for separate service tools for troubleshooting.
Real-time clock allows for date and timesamping of diagnostics and events
True RMS AC metering, 3 phase: L-Lvolts, L-N volts, Phase, Amps, Hz, ekW, kVA, kVAR, kWHr, % kw, PF - emcp 44 engine operator interface
Controls
Engine Monitoring
Generator Monitoring
Shutdowns with common indicating light for
Emergency stop pushbutton
Panel illuminating lights
Display navigation keys including two shortcut keys for Engine Parameters or Generator Parameters - distribution panel
Separate load and control sections
Access using a hinged padlock-able door
Main busbar with hinged cover door with a clear Plexi-glass window
Customer convenience power receptacles protected by miniature circuit breaker:
1 – 240V, 50A California style Twist Lock
1 – 240V, 20A Twist Lock
2 – 120V, 20A Twist Lock with Ground Fault
2 – 120V, 15A Duplex Receptacles with GFI - circuit breaker
Includes DC undervoltage trip coil activated on any monitored engine or electrical fault
Multi-Voltage Version - emcp 44 generator protective relaying
Generator protective features provided by EMCP 4.4
XG135 OPTIONS
- cold weather package designed to operate to 40 deg c ambient equipped with the following
Temperature controlled fan
Battery heaters
Fumes disposal heat wrap
JWH
Control panel heater
Oil pan heater
Heated oil tank and lines - trailer
Tandem axle trailer with electric brakes
MOTEUR
- Factory certified Non-Road Mobile NSPS SI emissions*
- Capable of running on field, pipeline and liquid propane gas with primary application field gas
- Fuel auto-switch capable with customer supplied pressure switch
- Fuel flexibility to Cat 30 methane number
BENEFITS AND FEATURES
- Robust high speed diesel block design provides prolonged life and lower owning and operating costs
- Designed for maximum performance on effective low pressure gaseous fuel supply
- Simple open chamber combustion system for reliability and fuel flexibility
BENEFITS AND FEATURES
- Fully featured power metering, protective relaying, and engine/generator control and monitoring
- Simple user friendly interface and navigation
- Automatic set-point adjustment integrated with voltage changes
BENEFITS AND FEATURES
- Cat SR4B 445 frame generator designed to match performance and output characteristics of the Cat gas engine
- 4 pole, permanent magnet excitation, random wound
- Segregated AC/DC, low voltage accessory box provides single point access to accessory connections
BENEFITS AND FEATURES
- Three-phase or single phase generator voltage (RMS) sensing with adjustable volts-per-hertz regulation
- Provides precise control, excellent block loading, and constant voltage in the normal operating range
BENEFITS AND FEATURES
- Highly corrosion resistant 12 gauge sheet steel construction
- Two coat polyester powder-coated finish
- Four access doors for ease of maintenance
- Secure and safe design with safety glass control panel viewing window with pad-lockable access door
- Single point lifting eye and lifting points on the base frame
BENEFITS AND FEATURES
- 480/277V 3 phase
- 240/139/208/120 3 phase
BENEFITS AND FEATURES
- Separate control panel and distribution panel access doors
- Hinged door over main bus connectors w/safety switch
- Emergency stop on panel
- Remote start/stop contacts
BENEFITS AND FEATURES
- Factory certified Non-Road Mobile NSPS SI
- 110% spill containment of onboard engine fluids
- Meets 75 dB(A) at 7 m per SAE J1074
BENEFITS AND FEATURES
- Anti-condensation heater 110-120 VAC
- Coolant heater 110-120 VAC
- UL Listed battery charger
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BENEFITS AND FEATURES
Provides 40 C (122 F) ambient capability with 0.5 g/bhp-hr NOx per NSPS 2010 at 100% continuous rating before derate